Product Description
1, With more than 20 years experiences in aluminum casting;
2, Have 4 casting processes to fit different casting needs;
3, Nearby sea port and air port;
4, Passed ISO9001:2008/Rosh/SGS
5, Control whole process from casting, machining to finishing, which enable us offering our customers both good quality and shorter delivery time.
6, With samples and order: we can offer dimension report, chemical composition and mechanical properties
7, Control material with spectral and thermal analysis equipment (density and processing)
8, Spectral analysis of raw material and melting alloy liquid before casting.
| Material | — Sand Casting&Gravity Die Casting&Low Pressure Die Casting: A356/A357/A319/A413/ZL101/ZL102/ZL104/ZL107/LM6//LM/20/LM25/EN Â AC-42100/EN AC-42200/EN AC-43000/EN AC-43200/EN AC-43300/EN AC-43400/EN AC-44200/EN AC-44300/EN AC-46000/EN AC-46200 — High Pressure Die Casting: |
| Processes | — Aluminum Sand Casting — Gravity Die Casting — High Pressure Die Casting — Low Pressure Die Casting — CNC Machining — Quick Prototyping — Finishing Services |
| Casting Facilities | — 2 green sand casting lines, 4 resin sand castings lines — 14 sets of gravity die casting machines — 10 sets of high pressure die casting machines ranging 125T/180T/250T/280T/500T/800T/1250T/1650T — 4 sets of low pressure die casting machines range from 500KG to 800KG |
| Machining Facilities | — 3 sets of vertical CNC milling machines — 11 sets of horizontal CNC milling machines (4 of which are 4-axis) — 8 sets of CNC lathes — 8 sets of drilling machines — 8 sets of tapping machines — 2 sets of shot blasting machine — 4 sets of punching machines |
| Surface Treatment | — Zinc/Brass/Chrome/Nickel Plating, Polishing, Mirror Polishing, Painting, Powder Coating, E-coating, Anodizing, Pad printing, Silk Screening |
| Inspection Facilities | — Spectrograph, CMM, Resin Sand Analysis Device, X-Ray Detection Eqipment, Leak Test Equipment, Hardness Test Device, Meallography Analysis Device, Salt Spray Test Chamber, etc. |
| Standard | — ASTM, DIN,JIS, EN, ISO, GB |
| Software | — Pro/E,UG, Solidworks, Auto CAD |
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1, Are you factory or trading company?
We are a 20-year-experienced aluminum casting company/manufacturer dedicated to manufacture various cast aluminum products and supply our client one-stop service from aluminum casting to finishing. Normally, it’s a symbol of trading company that always advertise they can supply all kinds of metal castings. Unlike trading companies, we are a professional aluminum foundry and we only manufacture and supply cast aluminum related products and services. If you need products beyond cast aluminum products, we are pleased to introduce some reliable manufacturers for free.Â
2, How to get quotation from you?
Our quotation is based on 3d models or detailed 2d drawings from clients. Samples are also acceptable to calculate price. We welcome 3d models in native UG (.prt), Pro/E (.prt), Solidworks (.sldprt) format. 3d files in other common format as .igs, .stp, .x_t, .x_b, .sat are also acceptable.
3, How long do we have to wait until getting your pricing?
Our quotation will be ready within 48 hours after receiving client’s inquiry. For urgent case, the time can be shortened to few hours.
4, How about your lead time?
The lead time depends on the aluminum casting process:
  -Aluminum sand casting: mold takes 1-2 weeks, samples will be ready within 1 week after mold, and mass production takes 3-8 weeks after sample approval by client;
  -Gravity die casting: mold takes 2-3 weeks, samples will be ready within 1 week after mold, and mass production takes 3-8 weeks after sample approval by client;
  -Low pressure die casting: mold takes 4-6 weeks, samples will be ready within 1 week after mold, and mass production takes 3-8 weeks after sample approval by client;
  -High pressure die casting: mold takes 4-8 weeks, samples will be ready within 1 week after mold, and mass production takes 3-8 weeks after sample approval by client;
5, Can you produce based on samples?
Yes, we can. Our powerful reverse engineering capability enable us manufacture products exactly according to samples provided by clients.
6, What is your sample policy?
Sample will be free if the value within 20USD, but our client has to pay the freight cost. We will charge sample cost if the value beyond 20USD.
7, Can you provide samples on your web?
Sorry, we can’t. We are OEM cast aluminum products manufacturer. The designing and drawings of our products belong to our clients. We sign NDA with all of our clients. As a professional aluminum foundry, we won’t leak any sensitive information of our clients to any third party.
8, Can we use your existing tooling?
Sorry, we can’t. The tooling property belongs to our client who paid, and our client can take the mold away any time they want. We have no right to use our client’s mold for any third party without permission.
Screw Sizes and Their Uses
Screws have different sizes and features. This article will discuss screw sizes and their uses. There are 2 main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.
The major diameter of a screw shaft
The major diameter of a screw shaft is the distance from the outer edge of the thread on 1 side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between 2 and 16 inches. A screw with a pointy tip has a smaller major diameter than 1 without. In addition, a screw with a larger major diameter will have a wider head and drive.
The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads.
The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is 1 element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
The pitch diameter of a screw shaft
When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton.
The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical.
The pitch diameter of a screw shaft is measured from the crest of 1 thread to the corresponding point on the next thread. Measurement is made from 1 thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.
The thread depth of a screw shaft
Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use.
In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in 1 revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation.
To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
The lead of a screw shaft
Pitch and lead are 2 measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash.
There are 2 ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with 2 or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses.
The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.
The thread angle of a screw shaft
The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees.
Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication.
There are 2 types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
The tapped hole (or nut) into which the screw fits
A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch.
Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter.
A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.
